Technology

Advancing AI adoption in oil and gas

Scaling and democratising the adoption of AI is the next step. (Image source: Adobe Stock)

In Part 2 of a two-part interview with Oil Review Middle East, Dany Rahal, SLB's head of digital for MENA, shares his insights on the transformative impact of AI and digital technologies in the oil and gas sector, AI adoption in the Middle East and the next evolution of AI

Having first worked in the Middle East in 2014, SLB’s Dany Rahal was pleasantly surprised at the progress the region has made in digital and AI adoption on his return to the region in 2022 as SLB’s head of digital for MENA.

“Back in 2014, talking about cloud to national oil companies in the Middle East was not something that could be easily discussed,” he recalls. “Today, all the global hyperscalers are in the region – Microsoft, Google, AWS. The pace of investment from corporates and governments into digital and AI specifically, is increasing. Tech companies are coming into this space in the Middle East very, very fast. Now we can compare the region, in terms of adoption, to the US and China."

Nowhere is the opportunity greater than in the oil and gas sector, where AI and machine learning are transforming operations and helping operators to address their industry challenges.

“Our customers today want to reduce cycle times, reduce risks, increase returns and improve productivity. They want to reduce and optimise costs, and reduce emissions,” Rahal says. “These are the challenges. AI and ML today are revitalising industries worldwide, not just the energy sector, and we have a great opportunity in the energy and oil and gas sector to apply these technologies to bring value. For example, in terms of accelerating field development, planning, reducing operational risks around drilling, automating mundane, repetitive tasks and enabling production uptime.”

Key role of data

Rahal notes here the key role of data as the foundation for AI and Gen AI. “You cannot have a successful AI or GenAI implementation unless you have a clean data foundation that is ready to be consumed by AI or GenAI. It’s all about the data—both current and future—which has enormous potential to generate value for the industry, if it’s managed well.

“Oil, gas and energy operators generate terabytes of data, be it large size seismic data, be it production time series data or high frequency data. And in the Middle East, we have a lot of historical data, because it is home to a lot of ageing reservoirs. And client data can be scattered, in different databases in different formats.

So it is important that this data is cleaned and is available to be consumed by AI and domain workflows. This is a big focus for us at SLB.”

Scaling AI adoption

Scaling and democratising the adoption of AI is the next step, Rahal says. “Even though everyone is talking about AI, it is still really at the proof of value stage. Today, AI is mainly a tool in the hands of experts that is creating individual pockets of value. We haven’t really scaled AI adoption and deployment to enterprise level or across all the assets in the organisation. So the next evolution is, how do you democratise access to AI? How will you reimagine work so that these tools are available to everyone in the organisation, not only to the data scientists and the experts?”

Rahal refers to his earlier comments on SLB’s focus on talent upskilling, adding that the company is facilitating adoption by embedding AI in its software. SLB’s global footprint and its partnerships with technology providers are also helping in this regard.

“From a technology perspective, having large language models (LLM’s) that are energy-specific and trained in the language of energy is critical, so that they can deliver trusted energy-specific and robust answers. This is the big challenge today. In SLB we talk about engineered AI, where we marry the AI with domain knowledge and expertise to answer questions at the level of quality our customers have come to expect from SLB. We are working today on multiple topics around specific engineered AI. For example, we have a seismic foundation model trained on seismic data, which helps geophysicists in fault identification which leads to higher quality and a lot faster turnaround. So having AI engineered specifically for the domain is key to ensure that the next evolution of AI speaks the language of energy.”

Technology innovations

Turning to SLB’s technology innovations in the AI space, and how they are helping operators in the region, he highlights the Lumi™ data and AI platform which integrates advanced AI capabilities—including generative AI—with workflows across the energy value chain, unlocking access to high-quality data across subsurface, surface, planning and operations, increasing cross-domain collaboration and providing insights to improve the quality and speed of decision making at enterprise-level.

“We are seeing a lot of success in the region in terms of customer interest and adoption, it really addresses what customers see as a foundational enabler for business transformation” he says.

SLB is at the same time augmenting their software by embedding and augmenting them with AI . For example, its Petrel™ subsurface software, which provides a full spectrum of geological workflows to solve the most complex geological and modelling challenges, has AI embedded to accelerate the work and improve the productivity of geoscientists, and there are at least 150 such examples across the organization.

“We’ve also embedded AI in our edge solutions,” Rahal notes. “So for example, in the case of chemical injection to address flow assurance issues and improve recovery, we can completely automate the chemical injection by controlling the timing and dosage. This can save on costs as well as the environmental impact.”

Rahal also highlights SLB’s Innovation Factori™ AI collaboration workspace, which aims to accelerate digital and AI adoption by bringing together SLB’s domain, data and AI experts together with customers to collaborate on developing tailored solutions addressing specific customer challenges, which can then be commercialised.

“It’s a great concept.”

He adds that the Innovation Factori™ centre in Abu Dhabi, which opened in December 2022, has had great success with customers in the UAE and throughout MENA.

Rahal concludes that he is very optimistic about the future of digital adoption within the MENA region.

“As I mentioned, most of the production is coming from ageing reservoirs. Many of the customer wells and fields are not instrumented today. Data is still sitting in silos. So the opportunity is huge in terms of the value that we can bring, going forward. I see potential for growth across all domains.”

Now the question is, how do you bring all this AI expertise and technology into the operations space?

One area which he does specifically highlight is autonomous operations whether in the drilling or production domains. “We have had great success with one of the operators in the Middle East around autonomous drilling.

“We’re also working with a major operator in the region to deploy a smart production solution that leverages AI on the edge to optimise the customer’s operations without any human intervention.

“So there are a lot of great things happening in the Middle East. I’m very excited about this, and the growth prospects are amazing.”

See Dany's views on the essential ingredients for successful digital transformation here

Veolia Water Technologies launches new produced water filtration system

The filtration system provides 98% solids removal efficiency. (Image source: Veolia Water Technologies)

Veolia Water Technologies, a global leader in produced water treatment, has launched ToroJet, a nutshell filtration system treating produced water in the oil and gas industry for reinjection, reuse or discharge

The filtration system provides 98% solids removal efficiency and reduces hydrocarbon concentrations to less than 2 milligrams per litre. ToroJet introduces a media cleaning system at grade level, eliminating the need for top-mounted backwash equipment at each filter. This significantly reduces capital expenses and maximises asset utilisation, allowing plant operators to clean nutshell media with lower operational costs and minimal media losses. The system's design enhances safety by providing easy access for maintenance.

The ToroJet system offers modular components that facilitate staged project expansions, ensuring operators can adapt to future needs without significant disruptions. The shared cleaning skid enables efficient media cleaning across multiple vessels, minimising downtime and maximising productivity. A fluidisation pump complying with API or ASME-ANSI standards provides consistent media cleaning every cycle.

ToroJet eliminates bulky platforms and ladders, allowing for a lower profile design that reduces building size and costs while improving safety and ergonomics for operators and technicians.

“ToroJet is the result of our extensive research and development program aimed at optimising nutshell media filtration to meet the evolving demands of our clients,” said Oscar Velastegui, Veolia Water Technologies North America vice president in charge of Filtration Technology. “We are proud to offer a solution that improves the current technology and sets a new standard for produced water polishing. ToroJet revolutionises traditional nutshell filtration by offering a simpler, safer, and more cost-effective solution."

Sulzer introduces new standards for centrifugal pumps

The service will address the growing demand for industrial energy efficiency. (Image source: Sulzer)

Sulzer has launched an energy efficiency and carbon reduction service called Sulzer Energy Optimisation Service to upgrade the standards of centrifugal pumps across their lifecycle for energy intensive industries such as power generation, oil and gas, chemicals and water desalination

This service will address the growing demand for industrial energy efficiency with access to digital analysis, machine learning and ongoing monitoring to reduce carbon emissions, enhance reliability, and reduce energy costs. A 1% increase in global pump efficiency would save around 59TWh of electricity – equivalent to New Zealand’s annual power needs; some pumps’ efficiency could be increased by as much as 20-30%.

Ravin Pillay-Ramsamy, services division president at Sulzer said, “Inefficient and unreliable pumps cost operators in the industrial sectors millions of dollars in unnecessary downtime, energy costs and carbon emissions every year. Sulzer Energy Optimisation Service offers a comprehensive solution that tackles this inefficiency – from identification through to improvement and monitoring.

“A pilot customer in Spain will now save €1 million in energy costs and over 2,300 tonnes of carbon dioxide a year as a result of energy optimisation improvements identified by the Service. By rerating five pumps, energy efficiency increased from 72% to 83% saving the operator 5,000MWh in electricity every year.”

Consisting of four steps, an initial pump energy audit identifies areas of inefficiency with Sulzer’s proprietary calculator – PumpWise – outlining the potential energy, carbon and monetary savings.

A tailored proposal is generated by Sulzer’s expert team presenting a range of options to return the pump to run at its best efficiency point through an engineered retrofit, with varying techniques such as hydraulic re-rates, specialised coatings, wear clearances and more. Each option weighs operational costs, investment, downtime, payback and efficiency guarantees. The upgrades are then implemented with support from Sulzer’s established retrofit team which has delivered more than 4,000 retrofit projects globally since its setup in 2010. The team is supported by a network of more than 120 service locations globally.

Following retrofit, Sulzer offers a performance agreement to maintain optimised reliability and efficiency. This includes access to Blue Box, Sulzer’s proprietary machine learning technology which turns pump performance data into actionable insights.

Pillay-Ramsamy said, “For operators who are constantly challenged to do more with less, making energy efficiency improvements is a win-win. With pumps accounting for 20% of the world’s electricity demand, we want to offer a streamlined, futureproofed way for customers to improve their energy efficiency regardless of their pump OEM.

“To do so, we’ve combined the competence of our people and longstanding engineering expertise with our proprietary innovations and wrapped them in a collaborative and customer-centric approach. Altogether we believe this solution creates a new best practice standard for pump operation that goes above and beyond in supporting operators to remain future-ready.”

New technology for corrosion control developed

Field tests have demonstrated a reduction in corrosion of up to 90%. (Image source: Omniflex)

Cathodic protection specialist Omniflex has collaborated with researchers at Australia’s Deakin University to develop a novel closed-loop cathodic protection (CP) system for localised corrosion control in offshore and underground infrastructure such as underground or subsea oil and gas pipelines

Prototype field tests on underground pipelines have demonstrated a reduction in corrosion by around 90%, potentially doubling operational lifetimes of these structures when exposed to harsh environments.

The closed-loop probe is the outcome of several years of research by the team at Deakin University supported by the Energy Pipelines CRC, Future Fuels CRC, the Australian Economic Accelerator project, Omniflex and specialist pipeline operators. Omniflex worked with the team to develop the technology’s electronics, integrate sensors and facilitate remote monitoring and control capabilities.

The technology facilitates improved localised corrosion control in complex and varying environmental conditions. The potential applications include protecting offshore structures, such as oil and gas platforms and wind turbines, and underground infrastructure, such as steel pipelines and storage tanks.

“Currently, corrosion under disbonded coatings is a major issue impacting the safe operational life of underground gas pipelines and future hydrogen pipelines,” explained Professor Mike Tan, professor of applied electrochemistry and corrosion techniques at Deakin University.

“In one of our prototype tests on an underground gas pipeline, we reduced localised corrosion by roughly 90%. This level of corrosion reduction can more than double operational lifetimes, making installations more sustainable and cost effective. This capability of closed-loop control of cathodic protection not only mitigates corrosion, but also avoids over protection that can cause issues like hydrogen embrittlement and cathodic disbondment of coatings,” continued Tan.

“Traditional CP systems don’t change output voltages and currents under constantly varying conditions by directly measuring corrosion current, meaning there is a risk of over- or under-protection,” explained David Celine, managing director of Omniflex. “Some may assume that you can’t have too much protection, but this is not the case with CP systems. Apart from wasting energy, over-protection can produce hydrogen and cause embrittlement, ultimately causing structural failure.

“The closed-loop CP probe, with in-built remote monitoring and control capabilities, allows us to account for ongoing variances caused by factors like stray current and leakage and consistently maintain optimal protection levels.”

The project is now entering the commercialisation phase.

Enteq launches drilling tool suited for Middle East and Africa

The new tool provides operators with enhanced accuracy, control, and wellbore stability, while delivering a lower total cost of ownership. (Image source: Adobe Stock)

Enteq Technologies has launched SABER Vertical, an advanced drilling solution for vertical and top-hole drilling particularly suited to the Middle East and Africa market

SABER Vertical builds on the existing advantages of Enteq’s directional drilling rotary steerable, field-proven SABER Tool (Steer-At-Bit Enteq Rotary Tool) to extend to vertical drilling, offering a low-service requirement and modular design that minimises both equipment needs and overall costs.

In the Middle East and Africa, vertical wells are often drilled in remote, challenging environments, where traditional methods can be costly and logistically complex. SABER Vertical is engineered to meet these demands, providing operators with enhanced accuracy, control, and wellbore stability, while delivering a lower total cost of ownership compared to existing systems.

The modular design enables adaptability to multiple hole sizes, reducing equipment requirements and enhancing operational flexibility. Its optimised wellbore stability improves drilling accuracy and control, ensuring greater precision throughout the process. The solution is also low-risk and can be deployed globally in a variety of environments, making it a practical and scalable option for operators worldwide.

Andrew Law, CEO at Enteq, said, "SABER Vertical is the result of listening to our customers and understanding the unique challenges of the market. It is inevitable that incumbent solutions for these applications are expensive due to the required large tool size, limiting commercially suitable options available to the market. With its compact design and cost-effective nature, SABER Vertical delivers a much-needed alternative, helping operators improve efficiency without compromising on performance."

Sidebar