CorrosionRADAR launches new corrosion monitoring sensor solution
Middle East assets face the threat of corrosion. (Image source: Adobe Stock)
CorrosionRADAR has launched its CR:SR sensor solution, a new short-range sensor technology that expands its corrosion under insulation (CUI) intelligence portfolio and helps to transform CUI management from a reactive inspection activity into a proactive intelligence-led approach
The corrosion threat
Corrosion is an ever-present threat to asset integrity in the oil and gas industry, with industry studies estimating the global cost of corrosion exceeds $2.5 trillion annually. In the Middle East, the prevalence of sour gas, the increasing use of corrosive chemicals to enhance production and the push into high pressure, high temperature environments means that the corrosion threat is only intensifying in the region.
CUI, which is a particularly insidious form of corrosion as it is difficult to detect at an early stage, occurs due to moisture build up on the external surface of insulated equipment and structures, and is prevalent in the onshore and offshore oil and gas industries.
The benefits of predictive corrosion monitoring
Predictive corrosion monitoring solutions facilitated by advances in AI and digital technologies can help operators proactively manage their corrosion challenges and protect their assets, allowing them to monitor and predict risk remotely and make data-driven decisions, saving time and money, while enhancing safety and ensuring the longevity of critical infrastructure.
CorrosionRADAR is using this approach to transform CUI management with continuous monitoring and intelligence-based analytics that save time, improve uptime and reduce the risk of catastrophic failures.
Aramco for example is using CorrosionRADAR's CUI monitoring solution at its Ju'aymah NFL fractionation plant to monitor its assets and provide insights into the early and predictive detection of CUI, enabling plant engineers to address CUI issues more rapidly, improving safety and reliability, optimising inspection planning, and reducing the overall costs associated with future maintenance and shutdowns.
Remote sensor-enabled CUI monitoring programs help operators focus resources on the locations that matter most while reducing unnecessary inspection costs and operational disruption.
The new shortwave CR:SR sensor solution has been developed for targeted, localised monitoring without the need to remove insulation. It complements CorrosionRADAR’s existing CR:LR solution, which delivers permanently installed, long-range monitoring across vessels, columns, tanks, and other complex assets.
The sensor passes monitoring data to the AI-informed CR:CLARITY software for consolidation, analysis and reporting.
Together, the CR:LR and CR:SR sensors address the challenges of traditional inspection programmes by providing continuous visibility between inspection campaigns. CUI data is constantly collected and analysed by the CR:CLARITY software, enabling operators to prioritise inspection activity based on changing risk conditions rather than fixed inspection intervals.
Dr. Chiraz Ennaceur, chief executive officer at CorrosionRADAR, said, "At CorrosionRADAR, we recognise that every asset presents a different CUI challenge. Some assets require broad coverage across large areas, while others benefit from targeted monitoring of specific high-risk locations. By expanding our portfolio to include the CR:SR sensor solution and bringing all monitoring data together through CR:CLARITY, operators gain greater flexibility in how they monitor CUI while maintaining a single view of risk across their assets."
By combining multiple monitoring strategies through a single source of CUI intelligence, CorrosionRADAR aims to help operators move towards predictive, prescriptive, and ultimately more autonomous asset integrity management.
