In The Spotlight
solids control remains one of thSolids control is one of the most critical elements of well construction. (Image source: Adobe Stock)
Othman Soliman, founder, SC DrillTech, explains why treating solids control as an integrated processing system rather than as a collection of individual equipment can lead to meaningful gains in drilling performance, cost control and operational efficiency
In drilling operations worldwide, solids control remains one of the most critical yet frequently misunderstood elements of well construction. For decades, operators and contractors have evaluated solids control performance through the narrow lens of individual equipment: shaker screen API ratings, hydrocyclone separation cut points, or centrifuge bowl speed. While these metrics are not without value, they reveal only fragments of a much larger picture. The reality is that solids control must be measured, managed, and optimised as an integrated system — not as a collection of standalone machines.
The pitfalls of siloed metrics
When a rigsite team focuses solely on individual equipment performance, the results can be deceptively reassuring. A shale shaker may be running at its rated capacity, hydrocyclones may be delivering the expected underflow density, and the centrifuge may be operating within manufacturer specifications — yet the drilling fluid remains laden with fine solids, dilution rates are climbing, and non-productive time (NPT) is increasing.
This paradox occurs because each piece of solids control equipment is designed to remove a specific particle size range within a continuous processing chain. Shakers address the coarse fraction, hydrocyclones (desanders and desilters) target the medium range, and centrifuges handle the fine and ultra-fine solids. If any stage is misaligned — whether through improper feed distribution, incompatible screen selection, or fluid rheology that overwhelms downstream units — the entire system fails to deliver its collective potential.
The system approach: fluid volume, solids loading and retention time
A system-based evaluation begins with three fundamental parameters:
• fluid volume processed
• solids loading at each stage, and
• retention time across the surface system.
First, the total circulating volume must pass through the solids control equipment in a manner that matches each unit's design capacity. Overloading the shaker with high flow rates forces fine solids past the screens and into the active system, increasing the burden on hydrocyclones and centrifuges that were never intended to handle such volumes. Conversely, underutilisation of equipment leads to poor agitation and settling, creating dead zones where solids accumulate.
Second, solids loading must be tracked progressively. The mass of solids removed by the shaker directly influences the efficiency of the hydrocyclone bank. If the shaker is not removing coarse solids effectively, hydrocyclone nozzles plug prematurely, cone pressure drops, and separation efficiency collapses. Similarly, if hydrocyclones fail to remove medium solids, the centrifuge is forced to process a higher concentration of solids than its design allows, increasing wear and reducing fluid recovery.
Third, retention time across the surface system determines whether solids have sufficient opportunity to be removed before re-entering the wellbore. A system with inadequate surface volume, poor compartment agitation, or bypassed equipment will recirculate drilled solids regardless of how well individual units perform in isolation.
Impact on drilling performance and cost
Measuring solids control as a system directly affects two of the most closely watched metrics in drilling economics:
• rate of penetration (ROP) and
• dilution cost.
Excessive fine solids in the drilling fluid increase plastic viscosity and yield point, creating a thicker fluid column that reduces hydraulic efficiency at the bit. The result is lower ROP, higher equivalent circulating density (ECD), and an elevated risk of lost circulation or wellbore instability — particularly in the narrow margin windows common to deepwater, high-pressure high-temperature (HPHT), and unconventional formations globally.
From a cost perspective, every barrel of fluid diluted to control solids concentration represents a direct expense. When the solids control system operates as a cohesive unit, the volume of dilution required drops significantly. Field data from operations across multiple continents has consistently shown that improving overall system efficiency — rather than upgrading a single piece of equipment — yields the greatest reduction in dilution volumes and associated disposal costs.
Practical implementation on the rig
Transitioning to a system-based approach does not require capital-intensive overhauls. It begins with baseline measurements: capture the mass and particle size distribution of solids removed at each stage, compare it to the theoretical solids generated by the bit, and identify gaps.
Next, ensure that equipment is sequenced and sized correctly for the anticipated solids profile. A high-rate well in unconsolidated sands requires a different shaker screen and hydrocyclone configuration than a directional well in hard limestone. Fluid rheology must be managed to support — not hinder — mechanical separation.
Finally, establish clear accountability across the rigsite team so that solids control is treated as a shared objective rather than the sole responsibility of the mud engineer or solids control technician.
For operators and drilling engineers looking to stay ahead of evolving solids control practices, further technical resources and insights into system optimisation are available at SC DrillTech (https://scdrilltech.com), where continuous field-based research on solids control development is published to support industry advancement.
Conclusion
The complexity of modern drilling environments worldwide demands a shift in how solids control performance is judged. Individual equipment metrics will always have their place, but they cannot tell the full story. Only by evaluating shakers, hydrocyclones, centrifuges, and drilling fluids as a single, interdependent processing system can operators unlock meaningful gains in drilling performance, cost control, and operational efficiency. The question is no longer whether each machine is working — it is whether the system as a whole is winning.
Othman Soliman is the founder of SC DrillTech, an independent technical platform dedicated to Solids Control and Drilling Waste Management, with over 25 years of international field experience.
CorrosionRADAR has launched its CR:SR sensor solution, a new short-range sensor technology that expands its corrosion under insulation (CUI) intelligence portfolio and helps to transform CUI management from a reactive inspection activity into a proactive intelligence-led approach
The corrosion threat
Corrosion is an ever-present threat to asset integrity in the oil and gas industry, with industry studies estimating the global cost of corrosion exceeds $2.5 trillion annually. In the Middle East, the prevalence of sour gas, the increasing use of corrosive chemicals to enhance production and the push into high pressure, high temperature environments means that the corrosion threat is only intensifying in the region.
CUI, which is a particularly insidious form of corrosion as it is difficult to detect at an early stage, occurs due to moisture build up on the external surface of insulated equipment and structures, and is prevalent in the onshore and offshore oil and gas industries.
The benefits of predictive corrosion monitoring
Predictive corrosion monitoring solutions facilitated by advances in AI and digital technologies can help operators proactively manage their corrosion challenges and protect their assets, allowing them to monitor and predict risk remotely and make data-driven decisions, saving time and money, while enhancing safety and ensuring the longevity of critical infrastructure.
CorrosionRADAR is using this approach to transform CUI management with continuous monitoring and intelligence-based analytics that save time, improve uptime and reduce the risk of catastrophic failures.
Aramco for example is using CorrosionRADAR's CUI monitoring solution at its Ju'aymah NFL fractionation plant to monitor its assets and provide insights into the early and predictive detection of CUI, enabling plant engineers to address CUI issues more rapidly, improving safety and reliability, optimising inspection planning, and reducing the overall costs associated with future maintenance and shutdowns.
Remote sensor-enabled CUI monitoring programs help operators focus resources on the locations that matter most while reducing unnecessary inspection costs and operational disruption.
Targeted, localised monitoring
The new shortwave CR:SR sensor solution has been developed for targeted, localised monitoring without the need to remove insulation. It complements CorrosionRADAR’s existing CR:LR solution, which delivers permanently installed, long-range monitoring across vessels, columns, tanks, and other complex assets.
The sensor passes monitoring data to the AI-informed CR:CLARITY software for consolidation, analysis and reporting.
Together, the CR:LR and CR:SR sensors address the challenges of traditional inspection programmes by providing continuous visibility between inspection campaigns. CUI data is constantly collected and analysed by the CR:CLARITY software, enabling operators to prioritise inspection activity based on changing risk conditions rather than fixed inspection intervals.
Dr. Chiraz Ennaceur, chief executive officer at CorrosionRADAR, said, "At CorrosionRADAR, we recognise that every asset presents a different CUI challenge. Some assets require broad coverage across large areas, while others benefit from targeted monitoring of specific high-risk locations. By expanding our portfolio to include the CR:SR sensor solution and bringing all monitoring data together through CR:CLARITY, operators gain greater flexibility in how they monitor CUI while maintaining a single view of risk across their assets."
By combining multiple monitoring strategies through a single source of CUI intelligence, CorrosionRADAR aims to help operators move towards predictive, prescriptive, and ultimately more autonomous asset integrity management.
In a further boost for Iraq's oil and gas development prospects, Türkiye Petrolleri Anonim Ortaklığı (TPAO) is acquiring a 15% interest in BP Energy Company of Kirkuk Limited (BP ECKL), which is redeveloping several major oil and gas fields in the promising Kirkuk region of northern Iraq
Signed during the official visit of Iraqi Prime Minister Ali Al-Zaidi to Türkiye, the move builds on the strategic cooperation Memorandum of Understanding (MoU) signed by bp and Türkiye's national oil company in February 2026, and follows ConocoPhillips' recent acquisition of a 42% interest in BP ECKL. The two acquisitions bring together partners with complementary capabilities and expertise together with bp to support the next phase of redevelopment in Kirkuk. Following completion of the transaction, bp will remain the majority shareholder in BP ECKL with 43%.
Vast potential
Kirkuk, once among the most prolific regions globally, has vast potential, with a combined resource opportunity estimated at up to 20 billion barrels of oil equivalent.
bp received final government ratification for its contract to invest in the redevelopment of several giant oil fields in Kirkuk in March 2025, when bp said the investment will bring opportunity and growth to the Kirkuk region, as well as improving supply chain capability alongside job creation. Then bp executive vice president William Lin commented that the opportunity is fully in line with the company’s priority of pursuing new growth opportunities for bp as it strengthens and high-grades its portfolio across the world.
The contract between North Oil Company (NOC), North Gas Company (NGC) and bp includes the rehabilitation and redevelopment of the fields alongside investment in existing gas processing facilities, spanning oil, gas, power and water with potential for investment in exploration.
The Development and Production Contract covers an initial phase of oil and gas production of more than 3 billion barrels of oil equivalent from the Baba and Avanah domes of the Kirkuk oil field and the adjacent Bai Hassan, Jambur and Khabbaz fields in Federal Iraq, all currently operated by the North Oil Company (NOC) and North Gas Company (NGC). The contract area also includes additional exploration potential.
bp is drawing on its experience elsewhere in Iraq in developing Kirkuk, notably at the supergiant Rumaila field in southern Iraq, where with its partners it has helped to deliver a 40% increase in production since 2010. bp says it aims to grow a similar, modern upstream oil and gas industry centred around Kirkuk, bringing in technologies that transformed operations at Rumaila, such as real-time monitoring and digital surveillance. These can help to optimise well performance, predict and avert production issues, and facilitate data-driven decision making.
Chief executive officer Meg O’Neill said, “TPAO has been a trusted partner for more than 30 years through our work together across the Caspian region. This agreement builds on that long-standing relationship and, alongside our partnership with ConocoPhillips, positions us strongly for the next phase of redevelopment in Kirkuk. Kirkuk is a world-class resource base that can support Iraq's long-term energy ambitions, and we look forward to working closely with the Government of Iraq and our partners to deliver the next phase of redevelopment."
bp has a longstanding relationship with Iraq spanning more than a century with an involvement in both the north and south of the country. bp’s predecessor helped Iraq to locate, produce and export oil from Baba Gurgur in Kirkuk, one of the largest oilfields in the world at that time.
TotalEnergies has signed agreement to secure partnership in the ADNOC Onshore-operated Bab Gas Cap Concession in Abu Dhabi, with a 10% interest, alongside ADNOC (60%), bp (10%), CNPC (8%), JODCO/INPEX (5%), ZhenHua (4%) and GS Energy (3%)
The new concession will enable the partners to develop the large gas cap resources of the Bab onshore field, with a target production rate of 1.5 billion cubic feet per day. It builds on the 2015 renewal for 40 years of the Onshore oil concession (formerly ADCO).
Since then, TotalEnergies, alongside ADNOC and its partners, has worked to advance the development of the Bab Gas Cap, which represents a significant growth opportunity. The project also aligns with Abu Dhabi’s strategy to expand both its liquids production from condensates and its gas output while reinforcing its LNG value chain, notably the Ruwais LNG project, in which TotalEnergies also holds 10% interest.
“I would like to thank the Supreme Council for Financial and Economic Affairs of Abu Dhabi for its continued trust. In the current context, this entry in a new concession underlines TotalEnergies’ commitment to stand alongside ADNOC, our historic partner in Abu Dhabi, and to keep contributing to the development of the United Arab Emirates’ significant hydrocarbon resources. The Bab Gas Cap project is well in line with TotalEnergies’ Upstream strategy by adding low-cost, low-emissions resources with significant potential for production growth,” said Patrick Pouyanné, chairman and CEO of TotalEnergies.
Kuwait Oil Company (KOC), the upstream subsidiary of Kuwait Petroleum Company (KPC), has signed a US$16bn lease-and-lease-back agreement with a consortium of international investors involving its entire domestic and export pipeline network, representing the largest foreign direct investment in Kuwait’s history
The transaction will involve the formation of a Kuwaiti-incorporated joint venture, which will lease from KOC the usage rights to all of its 13 pipelines, spanning around 320 km of Kuwait’s pipeline network. The JV will lease back to KOC the exclusive use, operational and maintenance rights in the pipeline assets for a period of 20 years and sixth months, in exchange for a volume-based tariff.
KOC and the consortium, comprising Blackstone, Brookfield and KKR, will establish the new joint venture, with KOC holding a 51% majority stake and the consortium holding the remaining 49%. KOC will continue to maintain full ownership and operational control of the pipeline network.
The JV is expected to generate upfront proceeds of US$7.85bn for KOC upon closing.
Why is the deal significant?
• It will support Kuwait Petroleum Company’s capital expenditure plans, including its target of 4mn bpd of crude oil production capacity by 2035; contracts recently reported include a contract worth KD35mn ($113mn) to Chinese group Anton Oilfield Services DMCC to deliver maintenance services for Jurassic Production Facilities (JPF) 1, 2 and 3 in North Kuwait, as KOC seeks to maintain and optimise its production facilities and strengthen operational performance.
• It supports Kuwait's broader efforts to diversify sources of capital and deepen engagement with global investors.
• As the largest foreign direct investment in Kuwait's history, it reflects the quality of KOC's asset base, the strength of KPC’s operational stewardship, and the enduring appeal of Kuwait as an investment destination.
• As one of the first major inward investments in the Gulf region since the onset of recent tensions, it reflects the confidence of global institutional investors in Kuwait and KPC despite the regional tensions. Blackstone is reported to be setting up an office in Kuwait through the Kuwait Direct Investment Promotion Authority (KDIPA) as part of a wider GCC expansion drive. Kuwait’s latest sovereign debt issuance raised US$6bn, with investor demand driving the combined orderbook to more than $14.75 billion across the three-tranche issuance.
• Beyond its immediate proceeds, the JV is intended to encourage further participation by global investors in the national economy, in line with KPC's development plan and Kuwait's long-term diversification agenda.
The transaction follows similar deals concluded by other Gulf NOCs including Aramco, which signed a lease and leaseback deal involving its Jafurah gas processing facilities with a consortium of international investors last year. Aramco closed the transaction to lease and lease back the development and usage rights to the Jafurah Field Gas Plant and the Riyas NGL Fractionation Plant to the Jafurah Midstream Gas Company (JMGC) for a period of 20 years, selling a 49% equity interest in JMGC to a consortium of international investors led by BlackRock’s Global Infrastructure Partners for US$11.1bn.
Prior to that, Aramco concluded a similar arrangement for its pipeline network in 2022, whereby a group of investors acquired a 49% stake in Aramco Gas Pipeline Company for US$15.5bn. Under this arrangement, Aramco Gas Pipelines Company receives a tariff payable by Aramco for the specified gas products that flow through the network, backed by minimum commitments on throughput. Aramco retains a 51% majority stake. As with the Kuwait deal these arrangements allow Aramco to maintain full operational control of its facilities while monetising its assets.
Shaikh Nawaf Saud Al-Sabah, Deputy Chairman and CEO of KPC, said, "Project Peregrine represents the largest foreign direct investment in Kuwait's history and a defining milestone for our country's economic development. It delivers on the commitment announced by His Highness the Prime Minister Shaikh Ahmad Abdullah Al-Ahmad Al-Sabah at the Kuwait Oil & Gas Show (KOGS) in February 2026 to attract world-class international investors into Kuwait's strategic infrastructure while preserving full national ownership and operational control.
"We are pleased to welcome Blackstone, Brookfield and KKR as long-term partners in this landmark transaction. Their investment reflects confidence in Kuwait's resilience, the quality of KPC's assets and our long-term vision for the country's energy sector.
"This transaction sends a powerful signal that Kuwait continues to rise as an attractive destination for global capital, even amid a challenging regional environment."
TA’ZIZ, a joint venture between ADNOC and ADQ, has signed long-term agreements spanning offtake, feedstock and sales across its chemicals portfolio, valued at US$28.5bn (AED104.6bn)
Signed at the Make it in the Emirates Forum, the agreements, valued at US$28.5bn, secure both global offtake and reliable local feedstocks, allowing for large-scale chemical production within the UAE and reinforcing TA’ZIZ’s role in building a fully integrated domestic chemicals ecosystem. The deals include sale agreements with ADNOC and Proman for methanol; Emirates Global Aluminium (EGA) for caustic soda; Mitsubishi Corporation for ethylene dichloride (EDC), vinyl chloride monomer (VCM) and caustic soda; Mitsui & Co. for EDC and caustic soda; Sanmar Group for EDC and VCM; Tricon for PVC, EDC and caustic soda; and Vinmar for EDC and polyvinyl chloride (PVC).
ADNOC Gas secured a 25-year feedstock agreement to supply natural gas to the TA'ZIZ methanol project valued at over $5 billion (AED18.4 billion). TA’ZIZ also agreed a 20 year salt supply agreement with Abu Dhabi based Sama Salt to support production at its PVC complex.
Mashal Saoud Al-Kindi, CEO of TA’ZIZ, said, “These long term agreements represent a defining milestone for TA’ZIZ and for the UAE’s industrial growth ambitions. By securing both global demand and reliable local feedstock, we are translating vision into delivery, anchoring world scale chemicals production, strengthening domestic value chains and creating enduring economic value, jobs and supply chain resilience for the UAE.”
Together, these agreements leverage local resources to secure a reliable and sustainable supply of critical raw materials, further strengthening domestic value chains and advancing the UAE’s industrial self sufficiency.
TA’ZIZ is a manufacturing, industrial services, logistics and utilities ecosystem that enables the production of transition fuels and new products across the chemicals value chain, supporting ADNOC’s ambition to become a top three global chemicals player as well as the UAE’s industrial development and economic diversification ambitions.
The TA’ZIZ Industrial Chemicals Zone is set to produce 4.7 million tonnes per annum (mtpa) of chemicals once construction is completed in 2028. This includes a 1 mtpa ammonia plant, a 1.8 mtpa methanol plant and 1.9 mtpa of marketable products from its integrated polyvinyl chloride (PVC) complex. The PVC complex, which produces PVC, ethylene dichloride (EDC), vinyl chloride monomer (VCM), and caustic soda, will be one of the world’s top three largest single site PVC complexes.
Also at the Make it at the Emirates Forum, TA’ZIZ and Alpha Dhabi Holding announced a strategic collaboration agreement for around US$10 bn (AED36.7bn) in capital investment in new industrial chemicals in the TA’ZIZ industrial chemicals ecosystem in Al Ruwais Industrial City, Al Dhafra region of Abu Dhabi.
The partnership could produce up to 14 new chemicals, delivering around 2.2mn tonnes per annum (mtpa) of additional chemical capacity in the TA’ZIZ industrial chemicals ecosystem in Al Ruwais Industrial City. The new chemicals, which include styrene and polystyrenes, acrylic acid and derivates, polyols, MDI, epoxy resins and linear alpha-olefins, are based on domestic demand and could substitute key products currently imported into the UAE, while strengthening local supply chain resilience. The partnership supports the UAE’s national industrial priorities, including the Make it in the Emirates (MIITE) initiative and the country’s industrial strategy, by strengthening domestic manufacturing capability and advancing self-sufficiency in strategically important chemical products.
ScoutDI, the Norwegian manufacturer of the Scout 137 confined space inspection drone system, has entered a new partnership with Sigma Enterprises, a UAE-based provider of industrial products and solutions, boosting access to safe, data-driven confined space inspection across the United Arab Emirates and the wider MENA region
Inspecting tanks, flare stacks, confined spaces and other hazardous and hard-to-access assets remains a major challenge for the oil and gas industry. Increasingly, operators in the MENA region are deploying drone technology for inspections, thereby eliminating the risk to personnel, as well as saving time and costs compared to traditional inspections. Equipped with LiDAR, various sensors, thermal cameras, and high-resolution imaging, drones today can provide accurate and detailed real-time data, precisely pinpointing any threats to asset integrity. Capabilities continue to advance with technology advancements, with the integration of AI and data analytics facilitating real-time data processing and analysis. A recent report projects the drones for oil and gas market to grow from US$1,473.5 mn in 2025 to US$16,755 mn by 2035, recording a compound annual growth rate (CAGR) of 27.5% during this period.
Faster, safer, better inspections
Through the new partnership, Sigma Enterprises brings deep regional presence and technical service capability to industrial clients who need to inspect tanks, vessels and other confined assets without sending people into hazardous spaces. Combined with the Scout 137 drone system, this means faster inspections, better data, and a safer working day for inspection teams across the region's energy, petrochemical and maritime sectors.
The Scout 137 is a tethered drone built for GPS-denied confined spaces. It carries its own lighting, a 4K zoom camera and survey-grade 3D LiDAR, with an optional ultrasonic thickness measurement payload, and it captures every inspection as a positioned, repeatable record in the cloud-based Scout Portal. Because each flight follows a consistent, traceable path, asset owners can compare inspections over time and move toward genuine condition trending rather than one-off snapshots.
“The Middle East is one of the most important regions for industrial inspection, and Sigma Enterprises gives us a strong local partner with the reach and technical depth our customers expect,” said Håvard Eilertsen, chief commercial officer at ScoutDI. “Together we can help the region's asset owners inspect more safely and turn every flight into reliable, comparable data.”
“Adding the Scout 137 to our portfolio lets us offer clients a proven, safer alternative to manual confined space entry,” said a spokesperson for Sigma Enterprises. “It is a natural fit with our mission to bring advanced, reliable technology to industry across the region.”
Both companies will support asset owners across the UAE and MENA with inspection technology that reduces risk, improves data quality and supports long-term asset integrity.
How do complacency and human factors contribute to workplace injuries, and how can you prevent complacency-related injuries and incidents?
That is the subject of a webinar hosted by HSE Review in association with SafeStart, to take place on Wednesday 1st April 2026 at 2pm GST, which will shine a light on the neuroscience behind competence, complacency and human factors.
Safety professionals have known for years that “complacency is a silent killer.” They have also suspected that complacency was a contributing factor in almost every unintentional injury or incident. Unfortunately, from a neuroscience perspective, it is impossible to stop people from becoming complacent once they are competent. And for high-risks tasks in particular, competence is a must.
Even more unfortunately, many (most) companies do not know what to do to help their employees deal with complacency, which leads to mind not on task/risk.
In this session, participants will:
• Understand the neuroscience behind complacency and why it cannot be eliminated once competence is achieved
• Recognise the two stages of the complacency continuum and how human factors impact critical decision-making
• Learn practical skills to prevent complacency-related injuries, including attentive habits, looking for risk patterns in others, analysing close calls and small errors to prevent agonising over large ones, and using self-triggering skills, to deal with rushing, frustration and fatigue which, when combined with complacency, can cause fatalities
• Explore how concepts such as fail-safe can help compensate for complacency leading to mind not on task.
Register for the webinar here
Our speaker is Larry Wilson, a pioneer in the area of Human Factors in safety. He has been a safety consultant for over 25 years and has worked on-site with hundreds of companies worldwide. Larry is the author of SafeStart, an advanced safety and performance awareness programme, successfully implemented in more than 4,500 companies in 75 countries, with more than five million people trained. He is the moderator of the SafeConnection expert panels series and has authored and co-authored a number of books, the latest being “25 Years of Original Thought-Innovations in Safety, Human Error and Performance”. Larry is also an active keynote speaker at health and safety conferences around the globe (32 countries so far).
Participants are guaranteed an hour of engaging and thought-provoking interactive discussion and debate and will take away the understanding, skills and strategies to help prevent complacency-related injuries and incidents.
So don’t delay, register for the webinar here
SafeStart Trainer Certification – Global Training Series
Following strong demand last year and impact across global markets, we’re also launching the SafeStart Trainer Certification – Global Training Series, starting with Dubai on 7–8 April 2026.
This is a practical, human factors–based certification designed to help organisations reduce incidents, strengthen decision-making, and improve overall safety performance, on and off the job.
Find out more information and register here:
The global hydrogen economy is evolving and is entering a new inflection point in 2026 amid shifting market realities, policy uncertainties and execution challenges
That’s according to Hydrogen in Oil and Gas, a new report from leading intelligence platform GlobalData, which reveals that as of February 2026, active low-carbon hydrogen capacity stood at around 2.2 million tonnes per annum (mtpa), with over 460 projects in operation, compared to 104 in 2020. However, demand uncertainty and limited investment are barriers constraining the development of new low-carbon hydrogen projects, particularly in North America, where policy change has negatively impacted certain high-profile projects.
GlobalData projects that global hydrogen production capacity could reach 82.3 mtpa by 2030, taking into account the active under development projects, but around 57% of projects due to start by then are still at the feasibility stage, and are unlikely to be commissioned on schedule.
Ravindra Puranik, Oil and Gas Analyst at GlobalData, commented, “Despite an impressive increase in count of active low-carbon hydrogen projects, capacity additions remain far below the levels needed to meet the near-term targets set by the IEA Net Zero Emissions (NZE) scenario.”
GlobalData notes the scarcity of large-scale projects, with only 10 of the 2,335 upcoming projects worldwide having capacities exceeding 1 mtpa and a few others touching the 0.5 mtpa mark. Among the 10 high-capacity projects, nine are for green hydrogen, and one is for blue hydrogen.
Puranik continues: “Despite accounting for the bulk of the project numbers, the cumulative capacity of green hydrogen initiatives remains relatively modest. Thus, their output is not large enough to displace established energy sources, such as natural gas or utility-scale renewables. Developers face significant challenges in scaling up, including overcoming infrastructure constraints, securing long-term offtake agreements, and ensuring financial viability. Until more large-scale progress through the development pipeline, hydrogen’s share in the global energy mix will likely remain constrained.”
“Looking ahead to 2030, global low-carbon hydrogen capacity is expected to expand once demand picks up, backed by increased private investment and supportive policy frameworks, as it is a critical energy source to achieve corporate net-zero commitments. Nevertheless, achieving these ambitions will require overcoming persistent financial, regulatory, and infrastructure barriers in the near term to ensure that project announcements translate into operational capacity by the end of the decade.”
Among oil and gas majors, BP leads in green hydrogen, with nearly 3 mtpa of active and upcoming capacity with projects in Mauritania, Australia, and across Europe. TotalEnergies has also increased its focus on green hydrogen projects, alongside industrial gas leaders like Air Liquide and Air Products. Meanwhile, Shell and Equinor are expected to lead in blue hydrogen capacity by 2030.
Middle East developments
As for the Middle East, DNV forecasts that region is on track to become the biggest hydrogen exporter by 2060 — not only sustaining its share of global hydrocarbon supply but potentially expanding it. By 2060, the Gulf Cooperation Council (GCC) is projected to produce 19 million tonnes of hydrogen annually, alongside significant growth in ammonia exports, DNV’s Oil & Gas Decarbonisation in the Gulf Region report says. Integrating hydrogen production with CCUS, renewables and existing industrial clusters will enable “cost-competitive pathways” that support decarbonisation across domestic and international value chains, DNV adds.
Currently, hydrogen demand in the GCC is driven almost entirely by its role as an industrial feedstock, but it is now evolving to a strategic energy carrier. Despite this transformation, hydrogen and its derivatives are projected to contribute just 3.1% of the region’s total final energy consumption by 2060 – well below the global average of 6%, according to DNV, reflecting both the region’s slower initial update of hydrogen and its abundant low-cost fossil fuel resources.
See more on DNV’s Oil & Gas Decarbonisation in the Gulf Region report in the latest issue of Oil Review Middle East here



