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Super sponge for oil spills

Health & Safety

Researchers at US Department of Energy’s Pacific Northwest National Laboratory have chemically modified sawdust to make it exceptionally oil-attracting and buoyant, characteristics that are ideal for cleaning oil spills 

Tested in the icy, turbulent waters of the Arctic, the non-toxic material absorbs up to five times its weight in oil and stays afloat for at least four months.

“Most of today’s oil remediation materials are designed for warm water use,” said PNNL microbiologist George Bonheyo, who leads the modified sawdust’s development from PNNL’s Marine Sciences Laboratory.

“But as ice retreats in the Arctic Sea, fossil fuel developers are looking north, and we need new oil spill response methods that perform well in extreme conditions,” added Bonheyo. “The chance of an oil spill in the Arctic is real,” said fellow PNNL microbiologist Robert Jeters, who is also part of the project. “We hope materials like our modified sawdust can help if an accident happens.”

Containing oil spills in cold waters is especially tricky, as bobbing ice chunks push oil below the water’s surface, making it difficult to collect. The same goes for rough waters, whose tall, clashing waves disperse oil.

The modified saw dust pulls double duty. Beyond absorbing oil, it also enhances another approach to combatting oil spills – controlled burns. If changing weather or tides move spilled oil toward a sensitive area fast, oil can be burned before it can cause further harm. Called in-situ burning, the practice can significantly reduce the amount of oil in water and minimize its adverse environmental effects.

Bonheyo and his team looked to develop an environmentally friendly and inexpensive material that floats despite rough or freezing waters and can support in-situ burning. Not wanting to create more pollution if emergency responders can't retrieve oil cleanup material, Bonheyo’s team considered other natural ingredients like rice hulls and silica. But they ultimately found their winner in a fine dust called wood flour. A woodworking byproduct, wood flour is often used to make wood composites.

To make the dust into a thirsty oil mop, researchers chemically attach components of vegetable oil onto the material’s surface. These attachments make the modified material oil-grabbing and water-shunning. The final product is a light, fluffy, bleached powder. The team is also trying out adding tiny, oil-eating microbes — fungi and bacteria – to the powder’s surface so any left-behind material could naturally break down oil over time.

Applying the modified sawdust is simple: sprinkle a thin layer over oil on the water’s surface. The material immediately starts soaking up oil, creating a concentrated and solid slick that stays afloat thanks to the material’s buoyant nature. The oil-soaked material can either be burned or retrieved.

Researchers are also testing how well the material performs in controlled burns. They conducted initial burns this fall at the US Coast Guard and Naval Research Laboratory’s Joint Maritime Test Facility near Mobile, Alabama. Burn tests continue today at PNNL’s Marine Science Laboratory. Early results indicate a small amount of material enables burning of both thin and thick layers of spilled oil.

In the coming months, PNNL will further evaluate the modified sawdust. The material will need additional testing and approval by multiple agencies before it can be used at actual oil spills.